Installation of two ABB variable speed drives at a block of managed business premises in Monmouthshire has reduced the running cost of the air handling unit from £180 to just £50 a week — and significantly reduce CO2 emissions
With offices, production space and storage facilities, the Castlegate Business Park provides a range of accommodation for offices and light industry. Originally, the fans in the air handling unit were driven directly by the motor via a pulley system: speed control of the fan was possible by varying the ratio of the drive wheels between the motor and the fan, but this had no effect on the speed of the motor and offered no potential for saving energy.
To meet a lower average demand, the air handling unit was recently refurbished. A current tenant of the centre had previously been engaged in the manufacture of semiconductors, an activity that generates large amounts of heat and a subsequent demand for air circulation. As this activity had ceased, the air handling unit now had more capacity than required.
Allan McCabe of Kier Managed Services is the facilities manager for the Castlegate Business Park on behalf of owner Robert Hitchins Ltd. He said: “I knew of ABB’s reputation but had only used their motors before, not their drives. I decided to ask their local representative to look at the potential for using drives on the installation, both to save money and to reduce the carbon footprint of the building.”
It's payback time
ABB Drives Alliance partner APDS installed two new ABB drives, a 22kW drive on the supply fan and a 15kW drive on the air extract fan. Running the unit according to demand and taking account of the reduced occupancy, the ABB drives have brought energy costs down by 70 per cent. The annual saving of over £6000 will give a payback time of 16 months and reduce carbon emissions by 12 tonnes per year..
McCabe verified the data himself using the same methods used by ABB and APDS. “We put a data logger on one of the three phases of the motor and got the same result as ABB had demonstrated," he said. "As well as drastically cutting our energy use, it also reduced our carbon footprint.”
